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Raw Materials of Ferrosilicon Production

Raw Materials of Ferrosilicon Production

1. Types of Raw materials

No. Raw Material Name Type Unit Consumption (t/t) Bulk Density (t/m3) Remark
1 Silica 1 1.3
2 Carbon Steel Chips 1 2.0 Bending length<100mm
3 Carbon Reluctant 3 0.5 Including coke, semi-coke, anthracite and fixed carbon ≥82%

2. Raw Materials Consumption

No. Item Tonnage consumption Remark
1 Silica 1780-1850kg/t SiO2>97%
2 Carbon Steel Chip 220-230 kg/t Fe>95%
3 Dry Coke 960kg/t Fixed Carbon ≥82%
4 Electrode paste 45kg/t
5 Electrode shell 3-6 kg/t
6 Power 84000-9000kWh/t
7 Output per Day 25t/d
8 Output per Year 8250t/a 330 Day/a
9 Mould & slag can 15~20kg/t
10 Refractory materials 15-25 kg/t
11 Main Elements Recovery Rate 92%

Note:

1. Consumption of Coke is dry weight

2. The consumption of silica, coke and power is calculated on the base of producing one ton of FeSi 75%

3. The output is calculated in according to cos∮0.75

3. Size of raw materials

Silica Quartz: 40-120㎜

Coke: 5-15㎜

Steel scraps: <100㎜(Fe75% powder)

Semi-coke: 5-18㎜

4. Physical& chemical specifications

Silica Quartz: SO2>97% Al2O3≤0.85 P2O5<0.02%, clean surface and high heat stability;

Coke: fixed carbon >80%, ash ≤14%;

Steel scrap: carbon steel with Fe>95%


Post time: Jun-08-2020